Nanostructured eTEC seamlessly embeds into applications for heating, cooling and power generation requirements
(Technology News, 03 Jul 2007 )
Nextreme has developed a miniature thin film embedded thermoelectric cooler (eTEC) to address thermal management needs of the electronics, photonics, bio-tech and defense/aerospace industries. Manufactured using semiconductor processing techniques, the advanced solid state eTEC provides high-power densities and microsecond response times in an ultra-small footprint — as small as 0.3mm x 0.3mm x 0.1mm.
“Unlike conventional thermoelectric components made by manually assembling individual pellets together, we utilize semiconductor processing techniques to provide pin-point thermal control for high heat fluxes in order to increase product performance, reliability and yield,” said Dr. Seri Lee, Chief Technology Officer at Nextreme.
Nextreme’s unique eTECs offer an industry first — the seamless embedding of an active cooling and/or heating device in close proximity to the die of an integrated circuit. The eTEC structure optimizes thermal and electronic transport for enhanced thermoelectric performance by operating as miniature heat pumps; for rapid cooling or heating semiconductors and other electronics; for thermal management of fiber-optic laser controls and integrated optoelectronics; or for power generation by converting waste heat into electricity to increase efficiency in thermal batteries and automotive energy management.
Nextreme’s eTECs are designed utilizing thin films that are small, thin, fast, efficient and reliable, adding just 100 microns of height to a heat spreader, enabling unobtrusive integration close to the heat source. The eTEC’s ultra-fast, millisecond response time rapidly cools or heats to maintain a precise temperature depending on the needs of the application. The device pumps a maximum heat flux of 150W/cm2 with some designs delivering as much as 400W/cm2 versus less than 10 - 20W/cm2 for typical bulk TECs.
Nextreme’s eTECs can operate in a high COP (Coefficient of Performance) regime and still pump a reasonably high heat flux (50 - 100W/cm2). COP is a measure of efficiency defined as cooling power divided by input power. To cool a 4W hot spot, an eTEC with a COP of 2.0 would only need 2W of input power. The input power can be dynamically controlled to provide active cooling.
